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PCD diamond tools

PCD diamond tools
Supplier
Manufacturer
Zhongyuan, Zhengzhou, Henan, 450000, China
OriginChina
ColorBlack
CategoryAbrasive Tools
PCD/PCBN TOOLING
polycrystalline diamond pcd tools
pcd diamond tools
Application
PCD cutting tool: it is mainly used for aluminium and aluminium alloy (silicon aluminum, high silicon aluminum alloy, etc.);Copper and copper alloys, babbitt;Wood and all kinds of wood fiber material, alumina aggrandizement floor;All kinds of wear-resistant plastic, bakelite, graphite, stone, hard alloy, ceramic, the material such as cardboard cutting processing.PCBN tool: it is mainly used for all kinds of hardened steel, tool steel, die steel, bearing steel (HRC45-70);Chilled cast iron, high chromium cast iron, nickel base and cobalt base superalloy (HRC35-70) and difficult processing grey cast iron;As well as other various difficult machining of ferrous materials such as precision machining.
Type Recommended:
Polycrystalline diamond (PCD) milling insert
Commonly used model is recommended:
APKT1135  (APKT1003) PDER    APKT1604 PDER
APMT1135  (APMT1003) PDER   APMT1604 PDER
APGW1135(APGW1003) PDER   APGW1604 PDER
We also provide all kinds of models according to customer.
How to choose the Pcd cutting tool materials?
(1) reasonable choice between PCD granularityPCD granularity choice related to cutting tool processing conditions, such as the design used in the finishing or superfinishing knives, should choose high strength, good toughness, good shock resistance, fine grain of PCD.Coarse grain of the PCD cutting tool can be used for general rough machining.The granularity of PCD material for tool wear and damage performance significantly.Research shows that: the greater the PCD grain sizes, the stronger the cutting tool wear resistance.By De Beers, 002 and 025 two SYNDITE SYNDITE PCD cutting tool machining SiC base composite material of tool wear test results show that the grain size of 2 microns SYNDITE 002 PCD material is easy to wear.(2) the reasonable choice between PCD blade thicknessUnder normal circumstances, the PCD compact layer thickness is about 0.3 ~ 1.0 mm, with carbide layer after the total thickness of about 2 ~ 8 mm.Thinner PCD is advantageous to the blade with a thick layer of edm.De Beers company came out with the 0.3 mm thick of PCD compact can reduce grinding force, improve the edm cutting speed.PCD compact and blade material, when welding the hard alloy layer thickness cannot be too small, in order to avoid the difference between the two materials in combination with surface stress caused by the stratification.

The failure mechanism of PCD tools:
Tool wear form are mainly abrasive wear and adhesion wear (wear) cold welding, diffusion wear, oxidation wear, thermal wear, etc.PCD tool failure modes are different from traditional knife MyCIMT, main show is polycrystalline layer damaged, adhesive wear and diffusion wear.Studies have shown that using PCD cutting tool machining of metal matrix composites, and by its main failure forms of adhesion of diamond grain defects caused by the micro intergranular crack.When processing high hardness, high brittleness material, adhesion wear of PCD cutting tool are not obvious;On the contrary, in the processing of low brittle material, such as carbon fiber reinforced material, tool wear, adhesive wear plays a leading role at this time.

Workpieces Material:
A .Carbide alloy
B.Hard or abrasive non-metallic materials, for example, stone, concrete, asphalt, glass, ceramics, gem stone and semiconductor materials.
C.Non-ferrous metals such as aluminum, copper and their alloys, and some soft but tough materials such as rubber and resin.

Model Dimension
L C s d R
CCGW060202 6.4         6.35       2.38       2.8         0.2         
CCGW060204 6.4 6.35 2.38 2.8 0.4
CCGW060208 6.4 6.35 2.38 2.8 0.8
CCGW080201 8 7.94 2.38 3.4 0.1
CCGW080202 8 7.94 2.38 3.4 0.2
CCGW080204 8 7.94 2.38 3.4 0.4
CCGW080208 8 7.94 2.38 3.4 0.8
CCGW080210 8 7.94 2.38 3.4 1.0
CCMT060202 6.4 6.35 2.38 2.8 0.2
CCMT060204 6.4 6.35 2.38 2.8 0.4
CCMT060208 6.4 6.35 2.38 2.8 0.8
CCMT09T302 9.7 9.525 3.97 4.4 0.2
CCMT09T304 9.7 9.525 3.97 4.4 0.4
CCMT09T308 9.7 9.525 3.97 4.4 0.8
CCMW060202 6.4 6.35 2.38 2.8 0.2
CCMW060204 6.4 6.35 2.38 2.8 0.4
CCMW060208 6.4 6.35 2.38 2.8 0.8
CCMW09T304 9.7 9.525 3.97 4.4 0.4
CCMW09T308 9.7 9.525 3.97 4.4 0.8
CCMW120408 12.9 12.7 4.76 5.56 0.8
CNMA120404 12.9 12.7 4.76 5.16 0.4
CNMA120408 12.9 12.7 4.76 5.16 0.8
CNMA120412 12.9 12.7 4.76 5.16 1.2
CNMA120416 12.9 12.7 4.76 5.16 1.6
CNMM120408 12.9 12.7 4.76 5.16 0.8
CNMM120412 12.9 12.7 4.76 5.16 1.2
CNMM120416 12.9 12.7 4.76 5.16 1.6
CNMM160608 16.1 15.875 6.35 6.35 0.8
CNMM160612 16.1 15.875 6.35 6.35 1.2
CNMM160616 16.1 15.875 6.35 6.35 1.6
CNMM190608 19.3 19.05 6.35 7.94 0.8
CNMM190612 19.3 19.05 6.35 7.94 1.2
CNMM190616 19.3 19.05 6.35 7.94 1.6
CNMM190624 19.3 19.05 6.35 7.94 2.4
CNMM250924 25.8 25.4 9.52 9.2 2.4
CNMM250932 25.8 25.4 9.52 9.2 3.2
CCMT120204 12.9 12.7 2.38   0.4
CCMT120408 12.9 12.7 4.76   0.8
CNMA09T304 9.7 9.525 3.97   0.4
CNMG090304 9.7 9.525 3.18   0.4
CNMG120404 12.9 12.7 4.76   0.4
CNMG120408 12.9 12.7 4.76   0.8
CNMG120412 12.9 12.7 4.76   1.2
CNMG120416 12.9 12.7 4.76   1.6
CNMG160408 16.1 15.875 4.76   0.8
CNMG190616 19.3 19.05 6.35   1.6
CPGW090308 9.7 9.525 3.18   0.8
CPGW060204 6.4 6.35 2.38   0.4
CPGW080202 8 7.94 2.38   0.2
CPGW080204 8 7.94 2.38   0.4
CPGW080208 8 7.94 2.38   0.8
CNGA090302 9.7 9.525 3.18   0.2
CNGA090304 9.7 9.525 3.18   0.4
CNGA090306 9.7 9.525 3.18   0.6
CNGA090308 9.7 9.525 3.18   0.8
CNGA09T302 9.7 9.525 3.97   0.2
CNGA09T304 9.7 9.525 3.97   0.4
CNGA09T306 9.7 9.525 3.97   0.6
CNGA09T308 9.7 9.525 3.97   0.8
CNGA120402 12.9 12.7 4.76   0.2
CNGA120404 12.9 12.7 4.76   0.4
CNGA120408 12.9 12.7 4.76   0.8
CNGA120412 12.9 12.7 4.76   1.2
CCGW030201 3.55 3.50 2.38   0.1
CCGW030202 3.55 3.50 2.38   0.2
CCGW030204 3.55 3.50 2.38   0.4
CCGW030208 3.55 3.50 2.38   0.8
CCGW080402 8 7.94 4.76   0.2
CCGW080404 8 7.94 4.76   0.4
CCGW080408 8 7.94 4.76   0.8
CCGW080410 8 7.94 4.76   1.0
CCGW080602 8 7.94 6.35   0.2
CCGW080604 8 7.94 6.35   0.4
CCGW080608 8 7.94 6.35   0.8
CCGW080610 8 7.94 6.35   1.0
CCGW09T301 9.7 9.525 3.97   0.1
CCGW09T302 9.7 9.525 3.97   0.2
CCGW09T304 9.7 9.525 3.97   0.4
CCGW120202 12.9 12.7 2.38   0.2
CCGW120204 12.9 12.7 2.38   0.4
CCGW120208 12.9 12.7 2.38   0.8
CCGW120212 12.9 12.7 2.38   1.2
CCGW120402 12.9 12.7 4.76   0.2
CCGW120404 12.9 12.7 4.76   0.4
CCGW120408 12.9 12.7 4.76   0.8
CCGW120412 12.9 12.7 4.76   1.2
CCGW120602 12.9 12.7 6.35   0.2
CCGW120604 12.9 12.7 6.35   0.4
CCGW120608 12.9 12.7 6.35   0.8
CCGW120612 12.9 12.7 6.35   1.2
CCGW120702 12.9 12.7 7.94   0.2
CCGW120704 12.9 12.7 7.94   0.4
CCGW120708 12.9 12.7 7.94   0.8
CCGW120712 12.9 12.7 7.94   1.2

Model Dimension
L    C    s     d     R   
DCGW11T302 11.6       9.525     3.97       4.4         0.2         
DCGW11T304 11.6 9.525 3.97 4.4 0.4
DCGW11T308 11.6 9.525 3.97 4.4 0.8
DCMT070202 7.7 6.35 2.38 2.8 0.2
DCMT070204 7.7 6.35 2.38 2.8 0.4
DCMT070208 7.7 6.35 2.38 2.8 0.8
DCMT11T302 11.6 9.525 3.97 4.4 0.2
DCMT11T304 11.6 9.525 3.97 4.4 0.4
DCMT11T308 11.6 9.525 3.97 4.4 0.8
DNGA150404 15.5 12.7 4.76 5.16 0.4
DNGA150408 15.5 12.7 4.76 5.16 0.8
DNGA150412 15.5 12.7 4.76 5.16 1.2
DNGN150404 15.5 12.7 4.76   0.4
DNGN150408 15.5 12.7 4.76   0.8
DNGN150412 15.5 12.7 4.76   1.2
DNMA150404 15.5 12.7 4.76 5.16 0.4
DNMA150408 15.5 12.7 4.76 5.16 0.8
DNMA150412 15.5 12.7 4.76 5.16 1.2
DCMW11T304 11.6 9.525 3.97 4.4 0.4
DCMW11T308 11.6 9.525 3.97 4.4 0.8
DCGW110302 11.6 9.525 3.18   0.2
DCMW11T304 11.6 9.525 3.97   0.4
DCMW11T308 11.6 9.525 3.97   0.8
DNMG150404 15.5 12.7 4.76   0.4
DNMG150408 15.5 12.7 4.76   0.8
DNMG150602 15.5 12.7 6.35   0.2
DNMG150604 15.5 12.7 6.35   0.4
DNMG150608 15.5 12.7 6.35   0.8
DCGW070201 7.7 6.35 2.38   0.1
DCGW070202 7.7 6.35 2.38   0.2
DCGW070204 7.7 6.35 2.38   0.4
DCGW070208 7.7 6.35 2.38   0.8
DCGW070210 7.7 6.35 2.38   1.0
DCGW070212 7.7 6.35 2.38   1.2
DCGW070216 7.7 6.35 2.38   1.6
DCGW070224 7.7 6.35 2.38   2.4
DCGW07T201 7.7 6.35 2.78   0.1
DCGW07T202 7.7 6.35 2.78   0.2
DCGW07T204 7.7 6.35 2.78   0.4
DCGW07T208 7.7 6.35 2.78   0.8
DCGW07T210 7.7 6.35 2.78   1.0
DCGW07T212 7.7 6.35 2.78   1.2
DCGW07T216 7.7 6.35 2.78   1.6
DCGW07T224 7.7 6.35 2.78   2.4
DCGW070301 7.7 6.35 3.18   0.1
DCGW070302 7.7 6.35 3.18   0.2
DCGW070304 7.7 6.35 3.18   0.4
DCGW070308 7.7 6.35 3.18   0.8
DCGW070310 7.7 6.35 3.18   1.0
DCGW070312 7.7 6.35 3.18   1.2
DCGW070324 7.7 6.35 3.18   2.4

Model Dimension
L C s d R
SCGW090304 15.5        12.7       4.76        5.16       0.4         
SCGW090308 15.5 12.7 4.76 5.16 0.8
SCGW090316 15.5 12.7 4.76 5.16 1.6
SCGW120404 12.7 12.7 4.76 5.5 0.4
SCGW120408 12.7 12.7 4.76 5.5 0.8
SCGW120412 12.7 12.7 4.76 5.5 1.2
SNGA060202 6.35 6.35 2.38 2.8 0.2
SNGA060204 6.35 6.35 2.38 2.8 0.4
SNGA060208 6.35 6.35 2.38 2.8 0.8
SNGA090316 9.525 9.525 3.18 3.81 1.6
SNGA09T302 9.525 9.525 3.97 4.4 0.2
SNGA09T304 9.525 9.525 3.97 4.4 0.4
SNGN090302 9.525 9.525 3.18   0.2
SNGN090304 9.525 9.525 3.18   0.4
SNGN090308 9.525 9.525 3.18   0.8
SNGN120304 12.7 12.7 3.18   0.4
SNGN120308 12.7 12.7 3.18   0.8
SNGN120312 12.7 12.7 3.18   1.2
SNGN150408 15.875 15.875 4.76 5.16 0.8
SNGN150412 15.875 15.875 4.76 5.16 1.2
SNGN190412 19.05 19.05 4.76 5.16 1.2
SNMA060202 6.35 6.35 2.38 2.8 0.2
SNMA060204 6.35 6.35 2.38 2.8 0.4
SNMA060208 6.35 6.35 2.38 2.8 0.8
SNMA070202 7.94 7.94 2.38 3.4 0.2
SNMA070204 7.94 7.94 2.38 3.4 0.4
SNMA070208 7.94 7.94 2.38 3.4 0.8
SNMA09T301 9.525 9.525 3.97 4.4 0.1
SNMA09T302 9.525 9.525 3.97 4.4 0.2
SNMA09T304 9.525 9.525 3.97 4.4 0.4
SNMA09T308 9.525 9.525 3.97 4.4 0.8
SPGN090302 9.525 9.525 3.18   0.2
SPGN090304 9.525 9.525 3.18   0.4
SPGN090308 9.525 9.525 3.18   0.8
SPGN090312 9.525 9.525 3.18   1.2
SPGN120304 12.7 12.7 3.18   0.4
SPGN120308 12.7 12.7 3.18   0.8
SPGN120312 12.7 12.7 3.18   1.2
SPGN120408 12.7 12.7 4.76   0.8
SPGN120412 12.7 12.7 4.76   1.2
SPGN150404 15.875 15.875 4.76   0.4
SPGN150412 15.875 15.875 4.76   1.2
SCMW070201 7.94 7.94 2.38 3.4 0.1
SCMW070202 7.94 7.94 2.38 3.4 0.2
SCMW070204 7.94 7.94 2.38 3.4 0.4
SCMW09T301 9.525 9.525 3.97 4.4 0.1
SCMW09T302 9.525 9.525 3.97 4.4 0.2
SCMW09T304 9.525 9.525 3.97 4.4 0.4
SCMW09T308 9.525 9.525 3.97 4.4 0.8
SCMW060202 6.35 6.35 2.38   0.2
SCMW060204 6.35 6.35 2.38   0.4
SCMW060208 6.35 6.35 2.38   0.8
 
 
Model Dimension
L C s d R
TCGB090204 9.6        5.56       2.38       2.5         0.4        
TCGB090208 9.6 5.56 2.38 2.5 0.8
TCGW090202 9.6 5.56 2.38 2.5 0.2
TCGW090204 9.6 5.56 2.38 2.5 0.4
TCGW090208 9.6 5.56 2.38 2.5 0.8
TCGW110204 11 6.35 2.38 2.8 0.4
TCGW110208 11 6.35 2.38 2.8 0.8
TCGW16T304 16.5 9.525 3.97 4.3 0.4
TCGW16T308 16.5 9.525 3.97 4.3 0.8
TNGA160402 16.5 9.525 4.76 3.81 0.2
TNGA160404 16.5 9.525 4.76 3.81 0.4
TNGA160408 16.5 9.525 4.76 3.81 0.8
TNGA160412 16.5 9.525 4.76 3.81 1.2
TNGN110302 11 6.35 3.18   0.2
TNGN110304 11 6.35 3.18   0.4
TNGN110308 11 6.35 3.18   0.8
TNMA160404 16.5 9.525 4.76 3.81 0.4
TNMA160408 16.5 9.525 4.76 3.81 0.8
TNMA160412 16.5 9.525 4.76 3.81 1.2
TPGB090204 9.6 5.56 2.38 2.5 0.4
TPGB090208 9.6 5.56 2.38 2.5 0.8
TPGN110302 11 6.35 3.18   0.2
TPGN110304 11 6.35 3.18   0.4
TPGN110308 11 6.35 3.18   0.8
TNGG160402 16.5 9.525 4.76 3.81 0.2
TNGG160404 16.5 9.525 4.76 3.81 0.4
TNGG160408 16.5 9.525 4.76 3.81 0.8
TNGG160412 16.5 9.525 4.76 3.81 1.2
 
 
Model Dimension
L C s d R
VBGW160404 16.6      9.525     4.76       4.4          0.4         
VBGW160408 16.6 9.525 4.76 4.4 0.8
VCMT110302 11.1 6.35 3.18 2.8 0.2
VCMT110304 11.1 6.35 3.18 2.8 0.4
VCMT110308 11.1 6.35 3.18 2.8 0.8
VCMT160404 16.6 9.525 4.76 4.4 0.4
VCMT160408 16.6 9.525 4.76 4.4 0.8
VCMT160412 16.6 9.525 4.76 4.4 1.2
VNGA160404 16.6 9.525 4.76 3.81 0.4
VNGA160408 16.6 9.525 4.76 3.81 0.8
VNGA160412 16.6 9.525 4.76 3.81 1.2
VNMA160402 16.6 9.525 4.76 3.81 0.2
VNMA160404 16.6 9.525 4.76 3.81 0.4
VNMA160408 16.6 9.525 4.76 3.81 0.8
VNMA160412 16.6 9.525 4.76 3.81 1.2
VCGW080202 8.3 4.76 2.38 2.3 0.2
VCGW080204 8.3 4.76 2.38 2.3 0.4
VCGW080208 8.3 4.76 2.38 2.3 0.8
VCGW110302 11.1 6.35 3.18 2.8 0.2
VCGW110304 11.1 6.35 3.18 2.8 0.4
VCGW160402 16.6 9.525 4.76 4.4 0.2
VCGW160404 16.6 9.525 4.76 4.4 0.4
VCGW160408 16.6 9.525 4.76 4.4 0.8
VCGT080204 8.3 4.76 2.38 2.3 0.4
VCGT110301 11.1 6.35 3.18 2.8 0.1
VCGT110302 11.1 6.35 3.18 2.8 0.2
VCGT110304 11.1 6.35 3.18 2.8 0.4
VCGT160401 16.6 9.525 4.76 4.4 0.1
VCGT160402 16.6 9.525 4.76 4.4 0.2
VCGT160404 16.6 9.525 4.76 4.4 0.4
VCGT160408 16.6 9.525 4.76 4.4 0.8
VCGT160412 16.6 9.525 4.76 4.4 1.2
 
 
Model Dimension
L C s d R
WNMA080404 8.7         12.7       4.76        5.16       0.4         
WNMA080408 8.7 12.7 4.76 5.16 0.8
WNMA080412 8.7 12.7 4.76 5.16 1.2
WNMG06T304 6.5 9.525 3.97 3.81 0.4
WNMG06T308 6.5 9.525 3.97 3.81 0.8
WNGM080408 8.7 12.7 4.76 5.16 0.8
WNMG060408 6.5 9.525 4.76 3.81 0.8
WNMG060412 6.5 9.525 4.76 3.81 1.2
WNMG080402 8.7 12.7 4.76 5.16 0.2
WNMG080404 8.7 12.7 4.76 5.16 0.4
WNMG080408 8.7 12.7 4.76 5.16 0.8
WNMG080412 8.7 12.7 4.76 5.16 1.2
WNMG080416 8.7 12.7 4.76 5.16 1.6
WNGA080404 8.7 12.7 4.76 5.16 0.4
WNGA080408 8.7 12.7 4.76 5.16 0.8
WNGA080412 8.7 12.7 4.76 5.16 1.2
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