Full Automatic Water Blowing Filling Capping Combiblock

Category
Blowing Filling Capping Combi-Block
Country of origin
China

Supplier information

Supplier details
Manufacturer
China

Product description

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Key Specifications / Features:

Type: Volumetric Filling Machine
Automatic Grade: Automatic
Material Type: Liquid
Filling Valve Head: Multi-Head
Feed Cylinder Structure: Single-Room Feeding
Dosing Device: Surface Type

Basic Info.

Filling Principle: Gravity Filling
Packaging Container Lifting Structure: Chute Pneumatic Combination Lifting
Structure: Rotary
Packaging: Bottle
Packaging Material: Plastic
Dimension: 6500*3150*2990mm (L× H× W)
Function: Water, Juice, Carbonated Drinks
Speed: 12000 Bph to 36000bph
Certification: CE UL CAS
Material: S/S 304
Bottle Shape: Customized, Less Than 2L
Specification: BFC 12 40 15

We can customize liquid food production lines according to customers' demands. Every customer is the result of our proven experience and innovation. We continually focus on providing customers with advanced technology, engineering, and facility that are designed with one motto in mind: ensure you reach business goals with the most optimized planning.

General description:

This combi block consists of a blowing unit, filling unit, and capping unit. With the synthetic application of electricity, mechanics, and pneumatics, and synchro controlled by a servo system, Combi is applicable for the integrated control of several types of equipment and the whole production process.

It doesn't need an empty bottle conveyor and rinsing part of the traditional filling machine, which saves a lot of room for the production plant, reduces water consumption from rinsing and energy consumption from fans used on empty bottle conveyor. It cuts a majority part of transit and guarantees the overall hygiene standard of the entire machine, which better helps end-users increasing the overall production efficiency, lowering investment costs, saving energy consumption and maintenance costs.

Working process:

1. Preform feed-in and unscrambling

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with the same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

2. Heater

It adopts the matured worldwide-standardized way of preform feed-in and unscrambling, in which preforms go through preform elevator and are transmitted to preform unscrambler. Inside the preform unscrambler, preforms are automatically sorted and delivered by two inclined revolving cylinders with the same speed, and the remaining ones will be picked by star wheel and sent back to preform hopper. The whole process of preform unscrambling is fully automatic and has high efficiency without preform scratches.

3. Blowing unit

Special manipulator delivers heated preforms to molds along certain cam curves. After stretch pre-blow, the preform will be blown to bottles by connecting high-pressure compressed air. A special manipulator sends the finished bottle out along a certain cam curve.

4. Filling unit

The blow-made bottles are transported to filler via starwheel. After entering filler, the bottle is held by the gripper of the lifting cylinder and realizes up and down under the effect of the cam.

The filler adopts a gravity filling way. Bottle mouth rises to open filling valves and start filling. While the product rises and plugs up the air return hole, the filling will be finished. After filling, the bottle mouth moves down and leaves the filling valve.

5. Capping unit

Bottles enter capper via transition starwheel. The anti-rotation knife of the capper blocks the bottleneck to keep the bottle vertical and prevent rotation. Capping heads keep revolution and do rotation. Under the effect of the cam, the action of the gripping cap, sleeve cap, screwing cap, and discharging cap to finish the whole capping course. The finished bottles are conveyed via bottle-out starwheel onto a bottle-out conveyor and then are sent out of the combi block. The whole machine adopts console sealing windows, beautiful and decent.

Why choose our Blowing-filling-capping Combiblock?

1. Special designed secondary blowing system monitors in time pressure curve of bottle stretch process in each cavity to provide accurate and timely parameters for technical adjustment, which is more convenient for operators to adjust technical parameters.

2. Adopt manipulator transfer technology that the cam mechanism has precise control. Catch and send preforms at high speed and the quality is reliable. Taking preform, sending preform, taking the bottle, and sending bottle match action of opening and closing mold to ensure that the moving process is exact and high efficient. Taking preform, sending preform, taking bottles, and ranking bottles are finished automatically by a manipulator, avoiding middle pollution.

3. The cam mechanism controls exactly the opening and closing of the mold frame. Special mold locking and pressurizing system and simple and firm mold frame structure can control independently the blowing parameters of each cavity. Good malfunction diagnosis function and special blowing structure ensure the sealing reliability under various pressure. The blowing pressure can be adjusted.

4. Stretch rod control exactly preform's axial stretch. The first blow and second blow control preform vertical stretch. By precise adjustment of the first and second blow, the ideal distribution of bottle wall thickness can be achieved.

5. Break conventional design and adopt the structure of coaxial rotary bushing with small cubage and lightweight. Adopt two deep groove ball bearings to fix two ends to make outside sleeve and core axes concentric, to ensure that the rotary sealing ring is not easy to be damaged. At the same time, increase one water back channel to make the leakage water in the Gore circle flows back along the pipe, ensuring that the water distributor won't have leakage.